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    Testing & Research
  • Testing & Research
    Ni Shaoyi
    2013, 27(3): 145-149.
    Abstract ( )   Knowledge map   Save
    To improve the thermal efficiency and performance indexes of a 1 913 t/h supercritical pressure once-through boiler, experimental tests were carried out, during which a large amount of operating data were obtained, so as to analyze the influence of following factors on the thermal efficiency, exhaust gas temperature, carbon content in fly ash and mass concentration of NOx emission of the boiler, such as the soot blowing mode, outlet air temperature of coal mill, fineness of pulverized coal, volume fraction (O2) of oxygen in exhaust gas, combination of separated overfire air (SOFA) doors in operation, and small opening of secondary air door, etc. Moreover, the energy loss and benefit of relevant factors were calculated. Results show that the optimal operation solution of the boiler at a load of 600 MW is as follows: carrying out soot blowing once every 24 h for the furnace, and once every 8 h for the horizontal flue gas duct, rear flue well, and air preheater; setting the coal mill outlet air temperature at 80 ℃ in summer and 75 ℃ in winter; setting the rotating speed of coal mill dynamic separator at 650~700 r/min; controlling (O2) in 3.4%~3.8%; putting the lower four layers of SOFA into operation, and setting the opening of offset air door at 35%.
  • Testing & Research
    Huang Xiaoming
    2013, 27(3): 150-154.
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    The cold-end system configuration for conventional island of a 1 000 MW nuclear power station has been studied and optimized using Steam Pro and Steam Master thermodynamic calculation software by integrated techno-economic analysis method from the perspective of design and construction of the nuclear power station, so as to provide references for design optimization of large-scale nuclear power stations.
  • Testing & Research
    Wei Jianpeng, Dong Hui, Hu Yingjiong, Wei Zhengming
    2013, 27(3): 155-157.
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    Based on quantitative analysis of the correlation relationship among various factors of a vertically-staged low-nitrogen combustion boiler, such as the fuel nitrogen conversion rate in NOx emission control, separated overfire air distribution, overfire air ratio, furnace excess air coefficient and NOx removal rate, etc., a control strategy is proposed for optimization of the vertically-staged low-nitrogen combustion system.
  • Testing & Research
    Zhang Wei, Zhou Wenmin, Jing Likun
    2013, 27(3): 158-161.
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    To improve the stability and economical efficiency of a turboset unit, it is required to retest the valve flow characteristics after turboset retrofit. Taking a 330 MW unit as an example, a valve flow characteristic curve fitting actual operation conditions of the unit has been obtained, which may serve as a reference for testing of similar units.
  • Testing & Research
    Xu Pengjiang, Ma Tingshan, Ju Wenping, Cheng Dongtao
    2013, 27(3): 162-164.
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    An introduction is being presented to the model selection basis and relevant calculation method for the vacuum pump working fluid forced cooling unit. Based on energy consumption analysis, the compression-type system is found to be more applicable to the vacuum pump forced cooling system of a power plant. After actual application, factors affecting the effects of the forced cooling unit are evaluated.
  • Testing & Research
    Li Bokui
    2013, 27(3): 165-167.
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    In combination with current equipment manufacturing and operation experience in steam turbine driven feed pump for boilers of large-scale ultra supercritical power unit, technical and economical analysis were conducted to the design schemes respectively with one 100% steam turbine driven feed pump and two 50% steam turbine driven feed pumps. Results show that the system efficiency with one 100% steam turbine driven feed pump is higher and the coal consumption of the unit can be reduced by 0.3 g/(kW·h).
  • Product Design
  • Product Design
    Pan Ting
    2013, 27(3): 168-171.
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    Aiming at a 2 080 t/h subcritical pressure lignite boiler, an introduction is being presented to the system configuration, together with a description to design essentials for the thermodynamic, pulverizing and combustion system, and a discussion on problems that need to be emphasized when designing a lignite-fired boiler, in combination with an example. Practices show that both the maximum continuous evaporation capacity and the efficiency of the boiler exceed the guaranteed values, and the mass concentration of NOx emission is lower than the value required by environmental protection.
  • Computer & Retrofit
  • Computer & Retrofit
    Yao Yingying, Ai Chunmei, Cao Weifeng
    2013, 27(3): 172-175.
    Abstract ( )   Knowledge map   Save
    Taking the two 1 000 MW ultra supercritical thermal power units in Shanghai Shangdian Caojing Power Generation Co., Ltd. as an object of study, a series of optimization were carried out to the control strategy and control system, including the overshoot control system, feedwater control system, load control computer and the coordinate control system. Operational results show that the coordinate control quality has been raised significantly between boiler and steam turbine, as well as between boiler fuel and boiler feedwater.
  • Computer & Retrofit
    Sun Shaohua
    2013, 27(3): 176-179.
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    The natural gas treatment system can be divided into natural gas letdown station and natural gas booster station, which is for treating the upstream natural gas into fuel gas for gas turbines. An introduction is being presented to typical process configuration of a natural gas letdown station, together with a description to control function of the crowbars, which may serve as a reference for improvements on process control level of natural gas treatment systems.
  • Environmental Technology & Equipment
  • Environmental Technology & Equipment
    Zhang Zhihong
    2013, 27(3): 180-183.
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    Taking the ventilation air methane (VAM) treatment and power generation project of a coal-mine in Chongqing as an example, an analysis on greenhouse gas emission reduction was carried out to confirm the baseline scenario by coal bed methane methodology ACM0008. In addition, an economic evaluation was further conducted to the project, which can provide certain references for VAM treatment and power generation projects of other domestic coalmines.
  • Environmental Technology & Equipment
    Li Yuanyuan, Li Ailing
    2013, 27(3): 184-186.
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    To retrofit the flue gas desulfurization system of a 300 MW unit, it was proposed to dismantle the bypass damper and a part of flue gas duct, add four explosion doors at the top of flue gas duct, add a spraying device on the internal flue gas duct at the inlet of absorption tower, and furthermore, change a part of control logics to adapt to the operation mode of the improved flue gas desulfurization system. Through above improvements, the gas desulfurization system realizes the objectives of safe, reliable and continuous operation.
  • Operation & Retrofit
  • Operation & Retrofit
    Ma Xinmin
    2013, 27(3): 187-190.
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    To solve the problem of air leakage and low hot air temperature of a bisector rotary air preheater, a retrofit scheme was proposed and executed based on measurements and calculations, such as adding sectors to the air preheater, improving the radial, circumferential and axial seals, increasing the height of the heat-transfer component, and optimizing the layout angle of the fan-shaped plates, etc., after which the flue gas velocity was reduced effectively and the abrasion status of heat-transfer component was alleviated greatly. Calculation results show that the boiler efficiency and hot air temperature have been increased respectively by 1.6% and 25 ℃, indicating an obvious reduction of energy consumption.
  • Operation & Retrofit
    Song Lianhua
    2013, 27(3): 191-193.
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    To solve the problems of strong vibration and noise existing in the tubular primary and secondary air preheater of a 75 t/h sub-high temperature sub-high pressure CFB boiler, causes leading to above problems were analyzed, based on which corresponding countermeasures were proposed and taken, such as adding anti-vibration partitions along the width direction and changing the frequency of the air chamber, etc. The problems are finally solved after retrofit.
  • Operation & Retrofit
    Shu Xiaoming
    2013, 27(3): 194-196.
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    The terminal temperature difference of a high-pressure (HP) heater reflects its performance and control level. It is an important index reflecting the performance of a high-pressure heater to keep the terminal temperature difference in a rational range. A retrofit was made to a high-pressure heater by lifting its water level and changing its control system, after which the control for both the lower terminal temperature difference and water level is obviously improved, resulting in evident economic benefits.
  • Operation & Retrofit
    Ren Jie, Li Shiming, Ren Fei
    2013, 27(3): 197-199.
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    An analysis was carried out on the damage of several constant hangers for the connecting pipe between low-temperature superheater outlet and platen superheater inlet during commissioning period of a CFB boiler, during which it was found that the actual installation position of above supports and hangers had deviated from the original design scheme. To solve above problems, appropriate adjustments are made, together with some preventative suggestions proposed simultaneously.
  • Operation & Retrofit
    Ruan Shengq, Zou Xianjun
    2013, 27(3): 200-201.
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    Aiming at the accident that the No.5 stage extraction steam leaked directly into the condenser of a N300-16.7/538/538 turbine from the broken corrugated pipe, and the water-side temperature rise of No.5 low-pressure heater dropped to zero, an analysis was carried out to study the influence of the accident on the economical efficiency of both the turbine itself and the thermal system. Moreover, equivalent enthalpy drop method was employed to carry out energy consumption analysis, which shows that the heat consumption may be increased by 3.8 kJ/(kW·h) when the extraction steam leaks at a rate of 1 t/h under same work conditions.
  • Operation & Retrofit
    Zuo Jun
    2013, 27(3): 202-204.
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    An introduction is being presented to the basic structure and working principle of a flash evaporation system, together with an analysis on the problems encountered during its application in power plants. Corresponding improvement methods have been put forward and taken, after which the retrofit effects are evaluated.
  • Operation & Retrofit
    Ji Xingwen
    2013, 27(3): 205-208.
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    An introduction is being presented to major functions, basic hardware configuration, and software principle of an NES5100 excitation regulator, together with a description to its control regulation, restriction function and application effect to a 1 000 MW power unit in Guohua Xuzhou Power Generation Co., Ltd., based on the system configuration and test setting results of relevant parameters. Existing shortcomings are pointed out, for which corresponding countermeasures are proposed accordingly.
  • Material & Technology
  • Material & Technology
    Li Zhenhai
    2013, 27(3): 209-212.
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    Experimental studies were conducted to the adoption of anti-corona materials with different property parameters for the stator bar anti-corona structure of a high-voltage motor. Results show that in a high-voltage AC voltage withstand test, the corona inception voltage and temperature rise of the anti-corona layer at bar end are greatly related to the material resistivity; the temperature rise has great impacts on the major insulation breakdown level of the bar. Through a large amount of tests, an optimal parameter range is provided for choosing of the bar end materials working at high-voltages within 6.3~27 kV, so as to guarantee the security and reliability of the stator bar and motor windings.
  • Material & Technology
    Wan Qing, Yu Gaowei, Chi Hao, Guo He, Shen Zhihua
    2013, 27(3): 213-215.
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    An introduction is being presented to the leakage rate detection technologies applicable to small pressure vessels in nuclear power plants, together with an analysis on determination of the overall plan and technical process, selection of the measurement instrument, major equipment and auxiliary facilities, with focus on structural design of the leakage detection storage tank. Practical application proves the equipment and technology to be effective.
  • Technology Management
  • Technology Management
    Han Lipeng
    2013, 27(3): 217-220.
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    The performance of coal sampling and preparing machine in thermal power plant is closely related to the economic indicator of operation. Several indexes are proposed for carrying out performance assessment to the coal sampling and preparing machine, including sampling and preparing precision, division ratio, error of sample preparing system, moisture loss, and particle size distribution, etc. The performance inspection procedure for a coal sampling and preparing machine was elaborated by an example. The sampling precision of the coal sampling and preparing machine inspected meets the expected value 1.6%; the sample preparing precision meets relevant requirements; the moisture loss is 1.0%, and the outlet particle size is 13 mm. However, system error exists in the sample preparing system and improving measures must be taken.