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  • 2018 Volume 32 Issue 1
    Published: 15 January 2018
      

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  • Li Shi, Wu Xin, Du Yiwei, Liu Daojie, Sun Li, Li Junhui
    2018, 32(1): 1-6.
    Abstract ( ) Download PDF ( )   Knowledge map   Save
    To research the heat-transfer performance of different plated/coated pipes during flue gas heat recovery, experimental studies were conducted on the vertical copper pipe, Ni-P-plated pipe and PTFE-coated pipe, with steam-air mixtures longitudinally flowing over their surfaces (w(H2O)=6%~16%). Results show that the heat-transfer coefficient increases with rising mass fraction of steam and with rising flow rate of steam-air mixtures, and the PTFE-coated pipe has the best heat-transfer effect. Film-wise condensation occurs on copper pipe surface, while drop-wise condensation forms on PTFE-coated pipe surface, and for Ni-P-plated pipe surfaces, both the film-wise condensation and the drop-wise condensation can be observed simultaneously. Based on multiple linear regression analysis of the experimental data, experimental correlations about convection and condensation heat transfer of above three pipes are obtained respectively, and the relative errors between theoretical values and experimental data are within ±15%, indicating that the experimental correlations have high accuracy.
  • Fang Lijun, Yang Xue, Sun Lichao, Ren Zhongqiang
    2018, 32(1): 7-10,18.
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    A thermodynamic model was established for the single-reheat supercritical CO2 (S-CO2) partial pre-cooling Brayton cycle, so as to study the effects of key cycle parameters on the thermal efficiency of the cycle. Results show that the reheat pressure exists an optimal value, which is about 0.5 times of the first turbine inlet pressure. Under given conditions, the cycle thermal efficiency could be increased by making the inlet parameters of the compressor be close to its critical value, decreasing the pinch point temperature difference, increasing the turbine's inlet temperature, or increasing the efficiency of the turbine and the compressor, etc. Moreover, it can be found that the influence of the turbine efficiency on the cycle thermal efficiency is greater than that of the compressor efficiency.
  • Zhang Jinsong
    2018, 32(1): 11-14.
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    To improve the poor velocity uniformity at the entrance of a waste heat boiler, a new double-S transition flue was proposed. The effects of following parameters on the uniformity of velocity distribution were analyzed in detail, such as the position of the internal S guiding plate and the angle of the end baffle plate, etc., so as to optimize the structure of the double-S flue. Results show that the double-S structure will guide the gas to the entrance of waste heat boiler more evenly by separating the main gas flow into two ways. This design can significantly lower the recirculation and high speed areas, improve the velocity distribution uniformity, and finally reduce the vibration and wear of the entrance tubes.
  • Zhou Lingyi, Guo Shiyi, Gong Yanwen
    2018, 32(1): 15-18.
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    An introduction was presented to the progress of research on anode catalysts for direct methanol fuel cells (DMFCs), together with a brief review on their applications at home and abroad. The preparation methods of several common catalysts were described, while the performance of corresponding catalyst carriers was compared. Results show that mesoporous carbon is a promising catalyst carrier because of its unique mesoporous structure, favorable for transmission of reactants and products, which can be used to improve the utilization and reduce the capacity of related catalysts, making the catalysts be highly efficient, thus promoting the commercialization of direct methanol fuel cells.
  • Wang Shuai, Wu Fangyuan
    2018, 32(1): 19-23.
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    The functional relationship between field current and suppression time of SiC resistors was derived in ideal situation, according to the volt-ampere characteristics and the field suppression topology, based on which an energy consumption formula was given. Meanwhile, a theoretical analysis was conducted on the energy consumption of SiC resistors for field suppression under two extreme conditions, such as no-load fault forcing excitation and three-phase short circuit at generator terminals, etc. It is suggested that the second condition should be mainly considered in the planning of capacity configuration for SiC de-excitation resistors.
  • Ma Yuanrui, Zhu Yizhou, Zhang Kefeng, Xie Yongcheng
    2018, 32(1): 24-27,31.
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    With the large-scale localization of nuclear power equipment and with the increasing coverage of qualification tests, the analogy analysis was proposed to be used in seismic qualification of nuclear power equipment, so as to maximize the qualified achievements. Through engineering practices for the consoles in main control room and remote shutdown room and for the solenoid valves, the implementation steps were presented, the critical elements in application process were summarized, while the feasibility of this method was studied.
  • Lu Shiqi, Zhang Yanjie, Yan Hao
    2018, 32(1): 28-31.
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    An introduction is presented to the main process of load rejection test for a half speed steam turbine of nuclear power plant, together with an analysis on the test results. It has been shown that the dynamic regulation behavior of this turbine is good, which can satisfy the requirement of rejecting 100% load of the unit.
  • Liu Gang, Huang Dongyan, Fang Wenzhi, Yu Gaowei
    2018, 32(1): 32-34,49.
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    To solve the problem that the leakage rate of electrical penetration assemblies for containment vessel of a nuclear power plant is hard to be monitored, the pressure data of nitrogen in the core shell was sampled and analyzed, while the ageing status of sealing materials for the penetration assemblies were analyzed, so as to obtain the leakage rate and the service life of the sealing materials. This may serve a reference for calculation and analysis on leakage rate of electrical penetration assembly in similar nuclear power units.
  • Liu Shuaidong
    2018, 32(1): 35-37.
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    Based on the introduction to key manufacturing procedures of rotor blades in conventional island of 1 000 MW nuclear power units, problems occurring in the key manufacturing procedures were analyzed, and subsequently improvement measures were proposed, which may serve as a reference for domestic manufacturing and defect analysis of nuclear power equipment in conventional island of 1000 MW units.
  • Yang Chengdong, Zhang Maolong, Tang Weibao
    2018, 32(1): 38-42.
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    A comparative study was conducted on the normal temperature fracture toughness of welded joints respectively obtained by twin-wire and single-wire narrow-gap submerged arc welding. Results show that by both the welding processes, the weld zone has higher J-R resistance curve, greater ductile fracture propagation resistance and higher ductile fracture toughness J1c than the heat affected zone. The normal temperature fracture toughness of welded joints by twin-wire narrow-gap submerged arc welding is higher than that by single-wire process.
  • Zhang Rui, Wang Bolu, Jiao Peixun, Lin Hongtao
    2018, 32(1): 43-45.
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    An analysis was conducted on the design and operation of a 130 t/h biomass-fired ultra-high-pressure CFB boiler with intermediate reheating process, which applies CFB combustion technology for biomass in power generation units with small capacity and high parameters, resulting in obvious effectiveness in energy saving, emission reduction and efficiency enhancement.
  • Zhou Liming
    2018, 32(1): 46-49.
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    To solve the problem of abnormal operation existing in the denitrification system and its downstream facilities of a 1 000 MW unit, an analysis was conducted, and subsequently the problem was found to be caused by high deviation of inlet and outlet NOx mass concentration, increased flue gas differential pressure at B side air heater, and sticky ash deposited on plate and wire electrode of B side electrostatic precipitator, etc., for which corresponding countermeasures were proposed and taken, and the operation reliability of related denitrification system, air heater and electrostatic precipitator was thus improved. This may serve as a reference for maintenance of similar facilities.
  • Tang Guoan, Tang Shufang, Tian Wenjun, Lu Kun, Ma Longxin
    2018, 32(1): 50-53.
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    To improve the operation economy of a 330 MW unit that is greatly affected by its exhaust gas temperature higher than design value, a hot primary air temperature control system was proposed. The specific way is to arrange additional heat-transfer surfaces in hot gas pipes of boiler, and then recover waste heat by condensation water. After retrofit, the exhaust gas temperature is now under control, resulting in improved operation economy and safety of the boiler.
  • Xing Haibo, Fu Xingjun
    2018, 32(1): 54-56,74.
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    After variable frequency retrofit of the condensate water pump for a 660 MW unit, the vibration amplitude on top of the motor was found to reach 200 μm at some rotating speeds. Based on analysis and summary of the resonance mechanism, corresponding countermeasures were proposed and taken by dynamic balance method on the basis of site conditions, after which, the problem was solved. This may serve as a reference for emergency treatment of similar breakdowns.
  • Chen Fei
    2018, 32(1): 57-60.
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    To solve the coking problem existing in an opposed lean coal-fired boiler, an analysis was conducted from the aspects of boiler design, burner arrangement and combustion adjustment, etc., after which the coking was found to be caused by too high design values of heat load in boiler furnace, deviated circumferential installation angle of burners and unreasonable air distribution. Based on cold-state aerodynamic field testing, corresponding countermeasures were taken, and the coking phenomenon was improved significantly hereafter.
  • Liu Wangkou, Cui Qi, Fan Xuefei
    2018, 32(1): 61-64.
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    Taking a 300 MW subcritical unit as an example, an analysis is presented to the retrofit scheme by extracting steam from the reheater hot section for heat supply purpose after the steam pressure and temperature have been reduced, with focus on a description to the retrofit scheme, the influence of steam extraction on power generation, the comparison between adjustable and non adjustable steam extraction, and to the turbine thrust, etc., which may serve as a reference for heating retrofit of similar units.
  • Zhao Guoqin, Zheng Guibo
    2018, 32(1): 65-69.
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    To solve the high-temperature problem existing in an elliptic bearing of a steam turbine during operation period, an analysis was conducted to the structure of the load bearing area, after which, the problem was found to be caused by small side gap around the area under design conditions, leading to small flow rate of lubricating oil. The problem can be solved by improving the inlet flow rate of lubricating oil in that area, thus significantly lowering the metal temperature of related bearing.
  • Wang Junmin
    2018, 32(1): 70-74.
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    To solve the problem of frequent over-temperature phenomenon existing in local areas of a high-temperature reheater, experimental tests were conducted based on structural features of the reheater and operation conditions of the boiler, so as to find the causes leading to high temperature deviation in the tube wall. The problem was finally settled by adjusting the arrangement of relevant burners, which may serve as a reference for trouble shooting of similar boilers.