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    Research & Analysis
  • Research & Analysis
    Chen Yulei, Liang Jingyi, Huang Shisheng, Wang Zhengjie, Zhang Xi
    Abstract ( ) Download PDF ( )   Knowledge map   Save
    Film cooling is an important cooling form of gas turbine blades, and the study of flat plate film cooling can provide an important reference for turbine blades with film cooling. Based on orthogonal experiment, researches and analyses were conducted on the effects of the air film pore inclination angle, blowing ratio and main stream turbulence on the film cooling efficiency through numerical calculation. Results show that, the air film pore inclination angle, blowing ratio and main stream turbulence all have an effect on the film cooling efficiency, while the air film pore inclination angle has the most significant effect among the above three factors. In the case of the flat plate covered by air film with smaller pore inclination angle, a better effect can be obtained with the flat plate widely covered by low temperature gas.
  • Research & Analysis
    Mubalaike Dugamaiti, Meihereayi Mutailipu, Hu Lina, Xin Gongming
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    The rotary air preheater has the inherent defect of air leakage, and the radial air leakage is the most influential air leakage form. Taking the tri-sector air preheater of a 600 MW unit boiler in a power plant as the research object, the characteristics of radial air leakage were researched based on the whole modeling of air preheater, while systematic analyses were conducted on the influence of the air leakage rate on the rotor area with a high risk of corrosion and ash accumulation, and the boiler efficiency. Results show that, the exhaust gas temperature of air preheater increases with the increase of radial air leakage rate at the hot end, and decreases with the increase of radial air leakage rate at the cold end; meanwhile, the radial air leakage at the cold end may aggravate the low temperature corrosion. Compared with the radial air leakage at the cold end, the radial air leakage at the hot end has a greater influence on the exhaust gas heat loss, and the exhaust gas heat loss increases with the increase of radial air leakage rate. When the radial air leakage rate at the hot end of the air preheater increases 1%, the boiler efficiency will decrease by 0.02% under boiler maximum continuous rating (BMCR) condition.
  • Research & Analysis
    Chen Yingying, Wang Xuecheng, Cheng Junjie, Si Xiaodong, Zhang Jing, Nie Binbin
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    A prediction model of flow accelerated corrosion (FAC) rate of reducer was established based on FLUENT software, and the effects of expansion ratio and inlet flow velocity on FAC in reducer were analyzed. Results show that, the FAC rate is positively correlated with the inlet flow velocity when the expansion ratio is the same, while the FAC rate is negatively correlated with the expansion ratio when the inlet flow rate is the same. The FAC rate increases first and then decreases under the condition with the same expansion ratio and inlet flow rate, which shows the same trend as the corrosion depth. This can serve as a reference for the failure location of the reducer section, so as to reduce the occurrence of reducer accidents caused by FAC effectively, which has a great significance for improving the safe operation of the unit.
  • Research & Analysis
    Gong Jian, Ma Dafu, Guan Yubao, Wang Mingyang, Ge Chengyong, Guo Kaiming, Yang Kun
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    In order to predict the influence of mixed biomass (after low temperature pyrolysis treatment) on the actual operation of coal-fired boiler, the combustion characteristics, flue gas composition, and heat flux distribution of a 350 MW corner tangentially fired boiler were simulated and analyzed through using FLUENT software. Following three working conditions were considered, such as pure coal combustion, biomass blending with a calorific value ratio of 20% and 40%. The simulation results show that, biomass blending with a calorific value ratio of 20% leads to an average temperature increase of 22 K in the furnace, 20 K in the primary combustion zone, and 37 K in the zone from the over-fire air to the furnace arch, as compared to the working condition of pure coal. When the calorific value ratio of blended biomass is increased from 20% to 40%, the temperature is almost unchanged. After blending biomass, there is an observed increase in the volume fraction of carbon monoxide (CO) within the primary combustion zone, ranging from 2.103×10-6 to 2.962×10-6. However, the volume fraction of CO within the over-fire air zone consistently remained in close proximity to zero. The volume fraction of oxygen (O2) in the primary combustion zone is decreased by 0.5% to 1.0%. At the elevation of 45 m, the volume fraction of O2 in three working conditions is measured to be 2.9%, 3.2%, and 3.6%, respectively. The mass concentration of nitrogen oxides (NOx) experiences a reduction ranging from 140 mg/m3 to 182 mg/m3. The heat flux does not change much and does not significantly affect the heat absorption of the water wall.
  • Research & Analysis
    Ruan Zhilong, Liao Weihui, Lü Xingcheng, Guo Jiawei, He Xiaoyan, Ma Lun
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    The effects of the overfire air position on the combustion characteristics during the co-firing process of coal and semi-coke were studied numerically at a 2.4 MW swirl combustion furnace. Results show that, the overfire air position has a significant effect on the burning-out characteristics. The closer the overfire air is positioned to the downstream of the primary combustion zone, the longer residence time the fuels experience in the primary combustion zone and the shorter time in the overfire zone, which causes the inadequateness of reaction and worsens the burning-out of the remaining coke. Therefore, it is recommended that the overfire air position should be set as close as possible to the primary combustion zone with ensuring the nitrogen oxide (NOx) emission meets the requirements in actual operation or retrofit. This method is beneficial to improve the burning-out characteristics of semi-coke.
  • Research & Analysis
    Zhao Jianjun, Liu Changfu, Shen Kang, Wang Xu, Li Fengqiang, Lu Bo, Chu Jianzhong
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    The peaking operation parameters of a 300 MW thermal power unit were collected and subjected to spectral analysis through using fast Fourier transformation (FFT) to identify the characteristics of peaking operation for the unit. The fatigue damage of high-pressure steam pipe during peaking operation was studied by finite-element calculation. Results show that, when the unit load is not less than 128 MW, the load is closely related to fluctuations in the steam pressure but not to the main steam temperature. The frequency of peak regulation occurs twice daily, accounting for half of the total days of peaking operation; peak regulation once a day accounts for one-third of the total days while peak regulation three times a day is low. Under the conditions of well-designed and well-applied support hangers for high-pressure steam pipes and a peak regulation load rate of not less than 42%, the high-pressure main steam pipe can operate for 6.25×105 days with peak regulation twice a day.
  • Research & Analysis
    Lin Zhouyong, Lian Dade, Chen Jingdong, Zhang Li, Li Letian, Yang Kaixuan
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    When calculating the wear loss of economizer tubes in a 670 MW supercritical boiler based on the existing wear loss calculation model for tubes, there was a high error rate between the calculated and measured wear losses. The wear losses of economizer tubes were respectively calculated with the calculation result correction method and empirical parameter correction method, while comparisons and analyses were conducted on the above two methods. Results show that, when using the empirical parameter correction method, the average error rate between the calculated and measured values of wear loss is only 3.14%, and the correction effect of the empirical parameter correction method is better than that of the calculation result correction method. This may provide a reference for the wall thickness monitoring and condition maintenance of economizer tubes in similar supercritical boilers.
  • New Energy
  • New Energy
    Wang Xiao, Fan Yunpeng, Bian Feng, Han Xiaogang, Zhang Xia
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    Taking a 100 MW/200 MW·h electrochemical energy storage power station in Shandong province as the research object, analyses were conducted on the power station auxiliary equipment power and main heat source of the battery compartment in typical summer day, so as to research the scheme of reducing the auxiliary power consumption rate. Results show that, the solar thermal radiation can be insulated through setting photovoltaic modules on the top of battery-compartment firewall, while the annual total electric energy saving is 1 565.5 MW·h and the daily auxiliary power consumption rate is decreased by 1.87 percentage points. The static investment payback period of this project is about 5.3 years, which has a good economic benefit. This may serve as a reference for the engineering design and operation retrofit of electrochemical energy storage power stations.
  • Automatic Control
  • Automatic Control
    Dang Shaojia, Fu Zijun, Yang Yanping, Jia Bin, Dai Yiping
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    A mathematical model of a gas-steam combined cycle unit and its system was established. An improved model of the steam power part of the combined cycle unit was proposed. The accuracy of the model was verified by the measured data. The improved model refines the motion equation of the steam power cycle components, and improves the speed and accuracy of the unit dynamic response. The unit model can meet the requirements of primary frequency regulation of the power grid. The combined cycle unit takes a long time to achieve stable power output due to large thermal inertia when disturbed. The results provide a reference for the study of frequency regulation performance and load stability of the combined cycle unit.
  • Operation & Retrofit
  • Operation & Retrofit
    Zhang Ze, Wang Tao, Wang Hao, Zhang Xin, Kong Youshun
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    There was a potential vibration hazard during the commissioning of a 1 000 MW steam turbine generator set in a power plant. By collecting, storing and analyzing the vibration signals of the unit, the fault characteristics of the unit were summarized and classified, and the unbalance of the unit rotor was determined. Based on the harmonic component method, the dynamic balance test was conducted on the unit and the balance adjustment was carried out for the unit, which solved the problem of large shafting vibration of the unit and made the vibration of each unit bearing liner reach a normal level. It provides a reliable method for other shafting balancing methods to improve the balancing accuracy and reduce the start-stop frequency of the unit, and at the same time provides theoretical guidance and practical proof for the first weight of the same type unit.
  • Operation & Retrofit
    Hu Siguang, Guo Yongqiang, Wang Jun
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    The fracture of the interface section of the drain pipe that located behind the main steam regulating valve of steam turbine from one nuclear power plant caused the steam leakage. Based on the on-site drain pipe layout, the material, welding quality and vibration stress of the drain pipe were analyzed. Results show that, under the condition of low flow and small opening, the pressure wave excitation caused by turbulence leads to the fracture of the drain pipe, and the secondary stress of the drain pipe is large, which is close to the allowable stress of the material, leading to the fracture of drain pipe. The drain pipe vibration can be effectively reduced and the safety of the unit can be ensured through the adjustment of welding seam structure, drain pipe layout and supplementary construction of supporting structure.